Preparing project for laser cutting

Preparing the Project for Laser Cutting

Preparing the Project for Laser Cutting

Before you start cutting wood, acrylic, or cardboard with your laser machine, it’s important to properly prepare your design files. Whether you’re using Glowforge, Lightburn, or any other laser cutter, a clean and optimized vector file will save you time, material, and frustration.

Preparing project for laser cutting
Preparing a vector design before sending it to the laser cutter

1. Choose the Right File Format

Laser cutters require specific formats to read your design correctly. The most commonly supported file types include:

  • SVG – Scalable Vector Graphics (recommended for most software)

  • DXF – Great for compatibility with CAD software

  • PDF – Often accepted but may contain rasterized content

  • AI / EPS – Used by Adobe Illustrator and other design tools

Always export your file in vector format — raster images like JPG or PNG won’t work unless converted first.


2. Use Proper Line Weights and Colors

Your laser cutter reads line weight and color to determine what to cut, engrave, or ignore. Here’s a simple guideline:

  • Hairline (0.001 mm) or single stroke = cut

  • Thicker lines or filled areas = engrave

  • Use color layers (e.g., red for cut, blue for score) to separate operations

Computer screen displaying a vector design file for laser cutting
Color-coded paths make laser operations easier to manage

3. Clean Up the File Structure

Before exporting, make sure to:

  • Remove overlapping lines and duplicate paths

  • Combine small shapes where possible

  • Flatten any clipping masks or effects

  • Align your design to the material size

A clean vector file prevents double cuts, skips, or misreads during the job.

4. Export and Test

Once your design is ready:

  1. Export it as SVG or DXF (based on your software)

  2. Double-check dimensions in mm or inches

  3. Run a test cut on scrap material

📥 Download our free test file here


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